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STEAM PRESSURE REDUCING VALVES
  • Direct-operated valves are used when loads are small and some downstream pressure droop may be accepted. They are generally used in light load services.
  • Pilot-operated pressure reducing valves can respond quickly to varying load conditions while maintaining stable secondary pressure where precise pressure control is needed. They are generally intended for larger load applications.
 

Typical Applications in a Steam-Using Plant:

  • Small load applications such as sterilizers, unit heaters, humidifiers, and small process equipment may typically use a simple Direct Acting PRV for pressure reduction.
  • In case of larger flows, such as steam distribution piping, loads may fluctuate greatly depending on the operational status of the recipient equipment. Such load variations and large capacity would call for the use of a Pilot-operated PRV to reduce pressure.
  • Furthermore, the amount of steam used by certain equipment at start-up may differ significantly from the amount required during normal operation. Such wide variations may also necessitate the use of a Pilot-operated PRV for pressure reduction.

Types of Pressure Reducing Valves for Steam

In pressure reducing valves, the mechanism that automatically adjusts the downstream pressure typically uses the balance of forces between the steam pressure and an adjustment spring. At present, this is a universal concept on almost all manufactured pressure reducing valves. However, there are two different ways in which this mechanism is implemented to control the amount of valve opening:

  • Non-piloted, Direct Acting Valve: Adjustment spring places downward pressure setting force directly on the main valve.
  • Pilot-Operated Valve: Adjustment spring places downward pressure setting force directly on a pilot valve, which is smaller and different from the main valve.

The following is an overview of the features of each type of PRV.

 

Direct Acting (Non-piloted)

Used for small loads where extremely close pressure control is not needed.

  • Pros: Compact size, low price, easy to install.
  • Cons: Higher droop (variation from set pressure) than Pilot-operated PRV.